The equipment is mainly composed of: conveyor belt, closed chamber machine, single screw extruder, hydraulic screen changer, water ring pelletizing system, chute, dehydrator, vibrating screen, air conveying system, and silo. It has the characteristics of three machines of crushing, extrusion and pelletizing, with high efficiency and high output. It is suitable for PP, PVC, HDPE, LDPE, LLDPE, ABS, PET, PA, EPE, EPS, XPS, etc., from feeding and crushing , Conveying and pelletizing are completed at one time. The extruder can choose vent or no vent according to the characteristics of the material, and the pelletizing method (stretch pelletizing, water ring grinding eager cutting, air-cooling grinding eager cutting, underwater cutting Particles) can be configured according to user needs, single-board double-station screen changer, no downtime, large filter area.
1. Belt conveyor belt: the belt material is made of PVC, the bracket is carbon steel, and the conveyor belt is equipped with a metal detector
2. Compacting machine: the raw material contact part is made of stainless steel, and the rest of carbon steel is composed of fixed knife, movable knife, temperature measurement and cooling system, and cooling fan.
3. Single-screw extruder: It consists of gearbox (high torque, low noise, external cooling circulation system), 38CrMoA1 screw and barrel (38CrMoAlA, nitriding treatment, barrel fan cooling, temperature control Table control), vacuum system composition
4. Hydraulic screen changing system: double-station hydraulic screen changing without stopping, no material leakage, screen changing time ≤ 2 seconds
5. Vertical water ring die surface hot cutting system: water ring cutting, the cutting speed is controlled by frequency conversion, including: hot cutting head, splitter cone, water ring
Cover, knife rest, knife head, knife bar, etc.
6. Chute material: the bracket is Q235 welded, and the rest is stainless steel
7. Material of centrifugal dryer: the bracket is Q235, the rest is stainless steel
8. Vibrating screen material: double-layer stainless steel mesh
9. Material of air delivery system: The pipe tee, etc. are all stainless steel, which is composed of a fan and a heater.
10. Material of silo: stainless steel
11. Electrical cabinet: adopt Japanese "RKC" temperature control system;-adopt Japanese "Toshiba" sensor to control the speed of conveyor belt and cutting motor
; "Siemens" DC timing control the speed of the host; relay;-"Delixi" main electronic control; other low-voltage electrical equipment "Schneider";-provide the connection between the host and the control box,
Recycling Materials
| Material | PE, HDPE, LDPE, LLDPE, PP, CPP, BOPP, EPS, etc. |
| Shape | Film, Bag, Woven bag, Raffia, Bubble film, Foam, nonwoven fabric, Filament, sheet, chips |
| Type | Loose, Bundle, Roll, Scrap |
| Origin | Offcut, Washed film, In house waste, Regrind |
Specifications
| Model | ML85 | ML100 | ML130 | ML160 | ML180 | |
| Output | PP | 120KG | 250KG | 400KG | 600KG | 800KG |
| HDPE | 150KG | 300KG | 500KG | 700KG | 1000KG | |
| LDPE | 180KG | 400KG | 600KG | 800KG | 1200KG | |
| Machine weight | 4000KG | 6000KG | 8000KG | 12000KG | 15000KG | |
| Total power | 140KW | 215KW | 325KW | 420KW | 590KW | |
| Compactor/agglomerator | Compactor diameter | φ800mm | φ1000mm | φ1200mm | φ1300mm | φ1500mm |
| Blade(rotary/stable) | 6/5 | 6/12 | 9/12 | 9/13 | 12/15 | |
| Motor | 37KW | 55KW | 90KW | 110KW | 160KW | |
| Extruder | Type | The degassing zone is designed by properties of different material | ||||
| Screw diameter | φ85mm | φ100mm | φ130mm | φ160mm | φ180mm | |
| L/D | 33/1 | 33/1 | 33/1 | 30/1 | 30/1 | |
| Screw rotary speed(RPM) | 0-120 | 0-120 | 0-120 | 0-120 | 0-120 | |
| Barrel heating power | 24KW | 35KW | 54KW | 75KW | 120KW | |
| Barrel cooling method | BY AIR | BY AIR | BY AIR | BY AIR | BY AIR | |
| Temperature control zone | 0.3KWx4 | 0.3KWx5 | 0.5KWx5 | 0.5KWx5 | 0.5KWx6 | |
| Motor power | 55KW | 90KW | 132KW | 185KW | 250KW | |
| Screen Changer | Type | Two/single position plate hydraulic screen changer(without stopping machine and will not influence the final output) | Double column hydraulic screen changer | |||
| Heating | 7KW | 10KW | 16KW | 20KW | 30KW | |
| Temperature control zone | 1 | 1 | 1 | 1 | 1 | |
| Oil pump | 1.5KW | 2.2KW | 3KW | 3KW | 3KW | |
| Die & Cutting System | Die mode | Round shape die plate | ||||
| Heating power of die | 5KW | 6KW | 10KW | 10KW | 10KW | |
| Cutting method | Die face cutting system | |||||
| Cutting motor power | 1.5KW | 1.5KW | 2.2KW | 2.2KW | 2.2KW | |
| Temperature control zone | 1 | 1 | 1 | 1 | 1 | |
| Water pump | 2.2KW | 3KW | 4KW | 4KW | 4KW | |
| Power Of Centrifugal Dryer | 2.2KW | 3KW | 4KW | 5.5KW | 7.5KW |
Hydraulic Screen Changer:
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Pelletizing cutting:
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The Final Products:
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