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Plastic WPC/PVC Conical Twin Screw Hot Die Face Cutting/Cutter Granulation/ Pelletizing Recycling Extrusion Production Line

Plastic WPC/PVC Conical Twin Screw Hot Die Face Cutting/Cutter Granulation/ Pelletizing Recycling Extrusion Production Line

1.Materials:PE, HDPE, LDPE, LLDPE, PP, CPP, BOPP, EPS etc.
2.Shape:Film, Bag, Woven bag, Raffia,Bubble film, Foam, nonwoven fabric, Filament,sheet,chips
3.Pelletizing Way: Pull Strap(Like Noodles) or Water-Ring Hot Die
4.Extruder: Two Stage or single stage
5.Degassing:Two degassing ( One by Vacuum and One by Natural)
6.Double service position hydraulic screen changer for No stopping ,no leaking, changing screen time≤2 sec.
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With strong technical strength, supply and marketing capabilities, our products are widely used in Plastic Granules pelletizing machine, types of plastic recycling machine, garbage recycling machine. We follow superior mechanism to process these goods that ensure optimum durability and reliability of the goods. We believe that a sound competition mechanism is an accelerator for our further development. Therefore, we advocate positive, open, fair and just competition among employees. We are a company that integrates research and development, technical consulting services and production and management. We believe that with high-quality products, reasonable prices, considerate and efficient service and good communication and cooperation capabilities, we will create a better cooperative relationship with you.


Product Description :                                                                          

    The characteristics of the entire production line of waste plastic (domestic waste plastic film) cleaning and granulation recycling production line:

1. The entire production line is highly automated, and it is a fully automatic assembly line. As long as someone adds waste plastic in the front and picks up the granular finished product in the back, the direct transformation from the waste plastic to the finished granular product is achieved.

2. The entire production line is continuously improved on the basis of German equipment drawings. The design is reasonable, the appearance is beautiful, and it is durable. The parts in contact with the materials are made of stainless steel.


Main Machine Details:

1. Feeding: belt feeding, frequency conversion control, and when the current of the compactor reaches the set value, the belt will automatically stop. When the current drops, the belt will automatically start. If the customer requires a metal detector, we can also achieve Linked, when the metal detector alarms, the belt will stop, and the belt will start after the alarm is eliminated. If customers feel that metal detection is too expensive, we can also make strong magnetic belt rollers for iron removal. Of course prices will increase.

 

2. In terms of feeding, the compacting machine combines the function of the pelletizer, and in order to increase the speed and effect of the pellet, we have made changes in the cutter plate and fixed knife of the compactor. The deflector has been improved at the screw inlet.

The Machine Layout:



Plastic Granules Making Machine for LDPE HDPE Film Shopping Bags


1.Belt conveyor

2.Compactor

3.Single screw extruder machine

4.Hydraulic screen exhanger

5.Single screw extruder machine

6.Hydraulic screen exhanger

7.Vertical Water-ring die face cutting system

8.Water slot

9.Centrifugal dryer

10.Vibration



Main Parameter Data Sheet:

Model

Screw diameter(mm)

L/D

Capacity(kg/h)

Main motor power(kw)

compactor power(kw)

Line length(m)

PP/PE-85

85

25-33

200-250

75

55

10

PP/PE-100

100

25-33

250-300

90

55

12

PP/PE-120

120

25-33

350-400

110

90

15

PP/PE-130

140

25-33

400-500

132

110

18

PP/PE-160

160

25-33

600-800

160

110

20

PP/PE-180

180

25-33

600-800

250

132

26


Detail equipment and instruction

No

quantity

The complete sets of equipment and instruction

01

1

Conveyor

1. Power:1.5kw

2. Material:pvc

03

1

ML-85/33 single screw extruder  first   stage



1.Gear box:high torque、low noise、external   connect with cooling recycling system    

2.Screw: 38CrMoAlA,Nitrogen treatment

3.Barrel: 38CrMoAlA,nitrogen treatment,barrel wind-cooling; temperature controller 

4.Drive power:AC motor(55kW)

5.Screw diameter:85mm 

6.L/D:33 :1  

7.Lubrication:forces lubricating   

8.Vacuum   system1vacuum   pumps

9.motor   power: 2.2kW 

04

1

Compactor



1.Material of contact raw material part: stainless   steel,the other is   made by carbon steel;

2.Stable cutter:3 group;12 pieces . rotary cutter:6 group;  9   pieces

3.AC motor power :37Kw;   Measuring   temperature and cooling system

05

1

Hydraulic screen changer system



1.    Double   service position hydraulic screen changer for No stopping ,no leaking,   changing screen time≤2 sec. diameter of screen:φ200   

2.  Motor   power: 1.5kW  

06

1

SJ-85/10 single screw   extruder second stage



1.Gear box:high torque、low noise、external   connect with cooling recycling system;

2.Screw: 38CrMoA1A,Nitrogen treatment;

3.Barrel: 38CrMoAlA,nitrogen treatment,barrel wind-cooling; temperature controller

4.Drive power:AC motor(22kW) 

5.Screw diameter:90mm    L/D:10   :1

6.Lubrication:forces lubricating;

07

1

Hydraulic   screen changer system 



Double   service position hydraulic screen changer for No stopping ,no leaking,   changing screen time≤2 sec. diameter of screen:φ200

Share hydraulic station with SJ85/33

08

1

Water-ring mould



1.Water-ring granulation   motor power:1.1kW   

2.Speed controlling by frequency conversion

3.Containing:hot cutting die head、diffluence   strick、water-ring cover、knife rest、4.cutterhead、toolbar, ect.

 

09

1

Centrifugal dewatering



1.Material:bracket jointing by Q235,the others are   stainless steel

2.Motor power:4kw 

3.Rotate speed:1500rpm 

11

1

Wind transmission system 



Motor power:3kW; 

pipeline and tee joint T are made by stainless steel

 

12

1

Silo storage



Capacity:0.5   cube 

Material :stainless   steel  

13

1

Electric control cabinet 



Omron Temperature controlling system

ABB  FREQUENCY

“DELIXI” main electric controlling.

 

Our Service:

1. We will provide all the machines for the complete production according to customer's requirements.

2. We will provide complete service for factory layout and other information to help customer to build the factory.

3. We will provide good service for machine installation and training, until the customers can run the machines and make stably production.

4. Except one year quality guarantee, we will provide after-sell service for all the life.

5. For long-term cooperation, we always provide good quality, good price and good service to customer.





Our business aims to operating faithfully, serving to all of our clients, and working in new technology and new machine continuously for Plastic WPC/PVC Conical Twin Screw Hot Die Face Cutting/Cutter Granulation/ Pelletizing Recycling Extrusion Production Line. We practice strong, unyielding pioneering spirit. Accurate process devices, Advanced Injection Molding Equipment, Equipment assembly line, labs and software development are our distinguishing feature.

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