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Plastic Recycling Line for Plastic Granulation High Quality

Plastic Recycling Line for Plastic Granulation High Quality

1.Materials:PE, HDPE, LDPE, LLDPE, PP, CPP, BOPP, EPS etc.
2.Shape:Film, Bag, Woven bag, Raffia,Bubble film, Foam, nonwoven fabric, Filament,sheet,chips
3.Pelletizing Way: Pull Strap(Like Noodles) or Water-Ring Hot Die
4.Extruder: Two Stage or single stage
5.Degassing:Two degassing ( One by Vacuum and One by Natural)
6.Double service position hydraulic screen changer for No stopping ,no leaking, changing screen time≤2 sec.
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We are the leading manufacturer of Plastic PET Bottle Making Granules Machine, shredding of plastic, hdpe shredder in China. Strict quality controls are in place to ensure the highest quality throughout the manufacturing process, and fulfill customer expectations. It is our responsibility to meet customer needs. With the continuous rapid development of the industry, our company's scale and strength have steadily developed in a good direction. After continuous improvement, it has become more mature and is able to offer better customer service. We are adhering to the business philosophy of 'serving the society with advanced technology, creating value for customers, and pursuing economic benefits'. In accordance with the requirements of the modern enterprise system, we improve the level of business decision-making, management and service, and gradually develop ourselves into a company with strong competitiveness. Our attitude to product quality is the constant pursuit and perfection of details and continuous innovation of technology.


Product Description :                                                                          

    The characteristics of the entire production line of waste plastic (domestic waste plastic film) cleaning and granulation recycling production line:

1. The entire production line is highly automated, and it is a fully automatic assembly line. As long as someone adds waste plastic in the front and picks up the granular finished product in the back, the direct transformation from the waste plastic to the finished granular product is achieved.

2. The entire production line is continuously improved on the basis of German equipment drawings. The design is reasonable, the appearance is beautiful, and it is durable. The parts in contact with the materials are made of stainless steel.


Main Machine Details:

1. Feeding: belt feeding, frequency conversion control, and when the current of the compactor reaches the set value, the belt will automatically stop. When the current drops, the belt will automatically start. If the customer requires a metal detector, we can also achieve Linked, when the metal detector alarms, the belt will stop, and the belt will start after the alarm is eliminated. If customers feel that metal detection is too expensive, we can also make strong magnetic belt rollers for iron removal. Of course prices will increase.

 

2. In terms of feeding, the compacting machine combines the function of the pelletizer, and in order to increase the speed and effect of the pellet, we have made changes in the cutter plate and fixed knife of the compactor. The deflector has been improved at the screw inlet.

The Machine Layout:



Plastic Granules Making Machine for LDPE HDPE Film Shopping Bags


1.Belt conveyor

2.Compactor

3.Single screw extruder machine

4.Hydraulic screen exhanger

5.Single screw extruder machine

6.Hydraulic screen exhanger

7.Vertical Water-ring die face cutting system

8.Water slot

9.Centrifugal dryer

10.Vibration



Main Parameter Data Sheet:

Model

Screw diameter(mm)

L/D

Capacity(kg/h)

Main motor power(kw)

compactor power(kw)

Line length(m)

PP/PE-85

85

25-33

200-250

75

55

10

PP/PE-100

100

25-33

250-300

90

55

12

PP/PE-120

120

25-33

350-400

110

90

15

PP/PE-130

140

25-33

400-500

132

110

18

PP/PE-160

160

25-33

600-800

160

110

20

PP/PE-180

180

25-33

600-800

250

132

26


Detail equipment and instruction

No

quantity

The complete sets of equipment and instruction

01

1

Conveyor

1. Power:1.5kw

2. Material:pvc

03

1

ML-85/33 single screw extruder  first   stage



1.Gear box:high torque、low noise、external   connect with cooling recycling system    

2.Screw: 38CrMoAlA,Nitrogen treatment

3.Barrel: 38CrMoAlA,nitrogen treatment,barrel wind-cooling; temperature controller 

4.Drive power:AC motor(55kW)

5.Screw diameter:85mm 

6.L/D:33 :1  

7.Lubrication:forces lubricating   

8.Vacuum   system1vacuum   pumps

9.motor   power: 2.2kW 

04

1

Compactor



1.Material of contact raw material part: stainless   steel,the other is   made by carbon steel;

2.Stable cutter:3 group;12 pieces . rotary cutter:6 group;  9   pieces

3.AC motor power :37Kw;   Measuring   temperature and cooling system

05

1

Hydraulic screen changer system



1.    Double   service position hydraulic screen changer for No stopping ,no leaking,   changing screen time≤2 sec. diameter of screen:φ200   

2.  Motor   power: 1.5kW  

06

1

SJ-85/10 single screw   extruder second stage



1.Gear box:high torque、low noise、external   connect with cooling recycling system;

2.Screw: 38CrMoA1A,Nitrogen treatment;

3.Barrel: 38CrMoAlA,nitrogen treatment,barrel wind-cooling; temperature controller

4.Drive power:AC motor(22kW) 

5.Screw diameter:90mm    L/D:10   :1

6.Lubrication:forces lubricating;

07

1

Hydraulic   screen changer system 



Double   service position hydraulic screen changer for No stopping ,no leaking,   changing screen time≤2 sec. diameter of screen:φ200

Share hydraulic station with SJ85/33

08

1

Water-ring mould



1.Water-ring granulation   motor power:1.1kW   

2.Speed controlling by frequency conversion

3.Containing:hot cutting die head、diffluence   strick、water-ring cover、knife rest、4.cutterhead、toolbar, ect.

 

09

1

Centrifugal dewatering



1.Material:bracket jointing by Q235,the others are   stainless steel

2.Motor power:4kw 

3.Rotate speed:1500rpm 

11

1

Wind transmission system 



Motor power:3kW; 

pipeline and tee joint T are made by stainless steel

 

12

1

Silo storage



Capacity:0.5   cube 

Material :stainless   steel  

13

1

Electric control cabinet 



Omron Temperature controlling system

ABB  FREQUENCY

“DELIXI” main electric controlling.

 

Our Service:

1. We will provide all the machines for the complete production according to customer's requirements.

2. We will provide complete service for factory layout and other information to help customer to build the factory.

3. We will provide good service for machine installation and training, until the customers can run the machines and make stably production.

4. Except one year quality guarantee, we will provide after-sell service for all the life.

5. For long-term cooperation, we always provide good quality, good price and good service to customer.





With a mission of 'Commitment to Excellence', our R & D team, with many years of experience in the field of Plastic Recycling Line for Plastic Granulation High Quality, is constantly dedicated to improving the quality, performance and range of applications according to needs of customers. Our factory has always emphasized on technological innovation and research development. With a rapid advancement and our buyers come from both in domestic and foreign countries.

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