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Introduction
Plastic Recycling Granulator Compactor Granulating integrates the functions of crushing, plasticization and granulation, and is mainly used for plastic recycling and granulation processes. The main processes include feeding, crush and compact, plasticization, melt filtration, pelletizing. The body is mainly made of stainless steel with a hard shell. The volume is medium, and the weight varies according to different specifications.
Features
Plastic Recycling Granulator Compactor Granulating enjoys the popularity among the customers for its various advantages. It adopts an automatic control system, which reduces manual operations, makes the entire machine easier to control and more reliable, and remote monitoring and maintenance are suitable for different production lines. The work efficiency is high, and the produced particles are beautiful and the thickness and size are consistent. It has low energy consumption, low operating and maintenance costs.
Detailed Information
1.Degassing：Two degassing ( One by Vacuum and One by Natural)
2.Cooling Way: by Water
3.Screw Speed: 10-120rpm
4.Specification: pellets size Φ 2.5*3mm
Specifications
| Model Name | ML series |
| Recycling Material | HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS |
| Final Product Shape | Pellets/ Granules |
| System Composition | Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo |
| Output Range | 90kg/h-1200kg/h |
| Feeding Device | Belt conveyor (standard), Rolls hauling off device (Optional) |
| Compactor Volume | 300-1400 Liters |
| Screw Diameter | 65mm-200mm |
| Screw material | 38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional) |
| Screw L/D | 28/1, 30/1, 33/1, 36/1 (depending on features of recycles) |
| Barrel's Heating | Ceramic heater or Casting Aluminum heater or Electromagnetic heating |
| Barrel's Cooling | Air cooling through fan blowers |
| Vacuum Degassing | Double vented degassing (Standard) or single vented degassing |
| Pelletizing Type | Water ring die-face hot pelletizing |
| Voltage Standard | Depending on the project's location |
| Optional Devices | Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc. |
| Delivery Time | 60 days after order takes effect. |
| Warranty | 13 months since the date of bill of lading |
| Technical Service | Project design, suggestion on factory construction, installation and commissioning |
The granule line main machines:
| Item NO. | Item name | Quantity | Power |
| 1 | Belt conveyor | 1set | 2.2kW |
| 2 | Φ100/28single screw extruder | 1 set | 132kW |
| 3 | Compactorr | 1 set | 90kW |
| 4 | Hydraulic screen changer system | 1 set | 2.2kW |
| 5 | Φ100/10 single screw extruder | 1 set | 55kW |
| 6 | Hydraulic screen changer system | 1 set | 2.2kW |
| 7 | Water-ring die face cutting system | 1 set | 2.2kW |
| 8 | water slot | 1 set | --- |
| 9 | Centrifugal dryer | 1set | 7.5kW |
| 10 | Vibration | 1set | 2*0.22kW |
| 11 | Wind transmission system | 1 set | 4kW |
| 12 | Storage Silo | 1 set | --- |
| 13 | Electrical control box | 1 set | --- |
The Machine Layout:
1.Belt conveyor
2.Compactor
3.Single screw extruder machine
4.Hydraulic screen exhanger
5.Single screw extruder machine
6.Hydraulic screen exhanger
7.Vertical Water-ring die face cutting system
8.Water slot
9.Centrifugal dryer
10.Vibration
Main Parameter Data Sheet:
Model | Screw diameter(mm) | L/D | Capacity(kg/h) | Main motor power(kw) | compactor power(kw) | Line length(m) |
PP/PE-85 | 85 | 25-33 | 200-250 | 75 | 55 | 10 |
PP/PE-100 | 100 | 25-33 | 250-300 | 90 | 55 | 12 |
PP/PE-120 | 120 | 25-33 | 350-400 | 110 | 90 | 15 |
PP/PE-130 | 140 | 25-33 | 400-500 | 132 | 110 | 18 |
PP/PE-160 | 160 | 25-33 | 600-800 | 160 | 110 | 20 |
PP/PE-180 | 180 | 25-33 | 600-800 | 250 | 132 | 26 |
Our Service:
1. We will provide all the machines for the complete production according to customer's requirements.
2. We will provide complete service for factory layout and other information to help customer to build the factory.
3. We will provide good service for machine installation and training, until the customers can run the machines and make stably production.
4. Except one year quality guarantee, we will provide after-sell service for all the life.
5. For long-term cooperation, we always provide good quality, good price and good service to customer.
We have always believed that professionalism changes the future so that we continue to research and develop every year and committing to upgrading our Aceretech Plastic PP PE Film Pet Recycling Granulator with Compactor to a higher level in the world. We have modern laboratory testing equipment and a group of senior scientific and technical personnel, with mature technology and rich practical experience. We work hard to improve the after-sales service system, and strive to provide users with rapid and effective technical responses in the shortest possible time, so that users' various technical service requirements can be met as much as possible.