product Description:
The agricultural film cleaning and recycling line is composed of belt conveyors, roller screens, belt conveyors, crushers, friction washers, sink and float separation tanks, screw feeders, film squeezers, and control cabinets.
The main processes of film sorting, crushing, friction washing, rinsing, squeezing dehydration (centrifugal dehydration, pipe drying), granulation and other main processes are recycled. The entire production line is from waste to finished products, processing and cleaning waste plastic products, waste agricultural film, Plastic film, greenhouse film, packaging materials, plastic bags, easy operation, high efficiency, environmental protection and energy saving.
It is mainly aimed at the recycling and processing of film and agricultural film floating water containing more sediment.
The main processing procedures of line:
Agricultural film cleaning and recycling line processing flow: belt conveyor → crusher → screw feeder → friction washing → friction feeder → rinse tank → friction feeder → rinse tank → screw feeder → squeeze dryer (centrifugal dehydration Machine → hot air dryer) → granulation.
1. First, the agricultural film is sent to the drum screen through the belt feeder to screen out most of the sediment to protect the subsequent equipment, and then sent to the crusher through the belt conveyor for crushing, and water is added to rinse during crushing, and at the same time achieve Initial cleaning
2. The crushed film is sent to the friction washing machine through the screw feeder. The screw feeder is cleaned and washed from the water inlet, and there is a filter at the bottom to discharge the sediment and sewage. The friction washing machine rotates at high speed and cleans with water. Sewage at the bottom. Multi-channel friction washing machine can be used according to the amount of agricultural film silt.
3. The rinsing tank uses a roller as the driving force to drive the animal material to flip in the rinsing tank to achieve the rinsing effect. There is a dirt pushing screw at the bottom and a dirt lifting screw at the bottom to lift the mud and dirt from the bottom. The dial wheel is put forward, and the screw is fed to the next step for dehydration and drying.
4. The squeezing machine adopts screw extrusion dehydration to squeeze and dehydrate the cleaned film. The dehydration rate is above 95%, which is convenient for the next step of regeneration and granulation.
Process of production line:
Conveying PET bottle→lable remover→ manual sorting table → wet crusher→screw loader →Hot washer→screw loader→high speed friction washer→screw loader→floating washer→screw loader→spray washer → dewater machine → pipe line dryer → label seperator → blower → hopper
Basic specification of plastic pet bottle recycling machine/plastic recycling plant/pet bottle washing line
Product capacity | 300kg/h | 500kg/h | 1000kg/h | 1500kg/h |
Workshop(L*W*H) | 40m*7.5m*6m | 42m*10m*6m | 70m*12m*6m | 75m*15m*6m |
Needed worker | 3-4 persons | 5-6persons | 7-8persons | 10-12persons |
Water supply (recycle use) | 2-3ton/h | 3-5ton/h | 7-10ton/h | 10-15ton/h |
Final product | Moisture: max 3% Bulk density: 0.3G/CM3 Particle size: 10-18mm Metal content: max.20ppm Floatable contamination: less than 200ppm Total impurity: 100-320ppm |
Common configuration of pet bottle plastic recycling machine/plastic washing machine/waste plastic bottle recycling plant
No. | Equipment Name | Quantity | Comments |
1 | Belt conveyor | 1 set | |
2 | Bag opener | 1 set | Optional |
3 | Belt conveyor | 1 set | |
4 | Trommel | 1 set | Optional |
5 | Belt conveyor | 1 set | |
6 | Manual sorting conveyor | 1 set | Optional |
7 | Belt conveyor | 1 set | |
8 | Crusher | 1-2 sets | |
9 | Screw conveyor | 1 set | |
10 | Washing tank | 1 set | |
11 | Screw conveyor | 1 set | |
12 | Cooking boiler or Horizontal Hot washer | 1-2 sets | |
13 | Screw conveyor | 1 set | |
14 | High-speed washer | 1 set | |
15 | Washing tank | 1 set | |
16 | Screw conveyor | 1 set | |
17 | Horizontal Dewatering Machine | 1 set | |
18 | Cyclone separator | 1 set | |
19 | Drying system | 1 set | |
20 | Label separator | 1-2 sets | We can equipped with two label separators in the whole line, one at the beginning, another at the end |
21 | Final product silo | 1 set | |
22 | Control System | 1 set |
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