Product Description :
The characteristics of the entire production line of waste plastic (domestic waste plastic film) cleaning and granulation recycling production line:
1. The entire production line is highly automated, and it is a fully automatic assembly line. As long as someone adds waste plastic in the front and picks up the granular finished product in the back, the direct transformation from the waste plastic to the finished granular product is achieved.
2. The entire production line is continuously improved on the basis of German equipment drawings. The design is reasonable, the appearance is beautiful, and it is durable. The parts in contact with the materials are made of stainless steel.
Main Machine Details:
1. Feeding: belt feeding, frequency conversion control, and when the current of the compactor reaches the set value, the belt will automatically stop. When the current drops, the belt will automatically start. If the customer requires a metal detector, we can also achieve Linked, when the metal detector alarms, the belt will stop, and the belt will start after the alarm is eliminated. If customers feel that metal detection is too expensive, we can also make strong magnetic belt rollers for iron removal. Of course prices will increase.
2. In terms of feeding, the compacting machine combines the function of the pelletizer, and in order to increase the speed and effect of the pellet, we have made changes in the cutter plate and fixed knife of the compactor. The deflector has been improved at the screw inlet.
The Machine Layout:
1.Belt conveyor
2.Compactor
3.Single screw extruder machine
4.Hydraulic screen exhanger
5.Single screw extruder machine
6.Hydraulic screen exhanger
7.Vertical Water-ring die face cutting system
8.Water slot
9.Centrifugal dryer
10.Vibration
Main Parameter Data Sheet:
Model | Screw diameter(mm) | L/D | Capacity(kg/h) | Main motor power(kw) | compactor power(kw) | Line length(m) |
PP/PE-85 | 85 | 25-33 | 200-250 | 75 | 55 | 10 |
PP/PE-100 | 100 | 25-33 | 250-300 | 90 | 55 | 12 |
PP/PE-120 | 120 | 25-33 | 350-400 | 110 | 90 | 15 |
PP/PE-130 | 140 | 25-33 | 400-500 | 132 | 110 | 18 |
PP/PE-160 | 160 | 25-33 | 600-800 | 160 | 110 | 20 |
PP/PE-180 | 180 | 25-33 | 600-800 | 250 | 132 | 26 |
Detail equipment and instruction：
No | quantity | The complete sets of equipment and instruction |
01 | 1 | Conveyor 1. Power:1.5kw 2. Material:pvc |
03 | 1 | ML-85/33 single screw extruder （first stage） |
1.Gear box：high torque、low noise、external connect with cooling recycling system 2.Screw: 38CrMoAlA,Nitrogen treatment 3.Barrel: 38CrMoAlA，nitrogen treatment，barrel wind-cooling; temperature controller 4.Drive power：AC motor（55kW） 5.Screw diameter：85mm 6.L/D：33 ：1 7.Lubrication：forces lubricating 8.Vacuum system：1vacuum pumps 9.motor power: 2.2kW | ||
04 | 1 | Compactor |
1.Material of contact raw material part: stainless steel，the other is made by carbon steel; 2.Stable cutter:3 group;12 pieces . rotary cutter:6 group; 9 pieces 3.AC motor power :37Kw; Measuring temperature and cooling system | ||
05 | 1 | Hydraulic screen changer system |
1. Double service position hydraulic screen changer for No stopping ,no leaking, changing screen time≤2 sec. diameter of screen:φ200 2. Motor power: 1.5kW | ||
06 | 1 | SJ-85/10 single screw extruder （second stage） |
1.Gear box：high torque、low noise、external connect with cooling recycling system; 2.Screw: 38CrMoA1A,Nitrogen treatment; 3.Barrel: 38CrMoAlA，nitrogen treatment，barrel wind-cooling; temperature controller 4.Drive power：AC motor（22kW） 5.Screw diameter：90mm L/D：10 ：1 6.Lubrication：forces lubricating; | ||
07 | 1 | Hydraulic screen changer system |
Double service position hydraulic screen changer for No stopping ,no leaking, changing screen time≤2 sec. diameter of screen:φ200 | ||
08 | 1 | Water-ring mould |
1.Water-ring granulation motor power：1.1kW 2.Speed controlling by frequency conversion 3.Containing：hot cutting die head、diffluence strick、water-ring cover、knife rest、4.cutterhead、toolbar, ect.
| ||
09 | 1 | Centrifugal dewatering |
1.Material：bracket jointing by Q235，the others are stainless steel 2.Motor power:4kw 3.Rotate speed:1500rpm | ||
11 | 1 | Wind transmission system |
Motor power：3kW; pipeline and tee joint T are made by stainless steel
| ||
12 | 1 | Silo storage |
Capacity：0.5 cube Material ：stainless steel | ||
13 | 1 | Electric control cabinet |
Omron Temperature controlling system ABB FREQUENCY “DELIXI” main electric controlling. |
Our Service:
1. We will provide all the machines for the complete production according to customer's requirements.
2. We will provide complete service for factory layout and other information to help customer to build the factory.
3. We will provide good service for machine installation and training, until the customers can run the machines and make stably production.
4. Except one year quality guarantee, we will provide after-sell service for all the life.
5. For long-term cooperation, we always provide good quality, good price and good service to customer.
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